Electric vehicle batteries have a lot of untapped potential even after years of use. Recycling company Redwood Materials is leading the charge in repurposing these batteries into stationary energy storage systems before recycling them. These systems can play a crucial role in stabilizing the electricity grid and reducing reliance on fossil fuels.
The surge in electric vehicle sales over the past decade means that many used EVs are now reaching the end of their lifespan. However, unlike traditional gas cars, EV batteries can still hold a significant amount of usable capacity. This makes them ideal candidates for repurposing into second-life use cases such as stationary energy storage.
Redwood Materials, founded by former Tesla executive JD Straubel, is at the forefront of battery recycling and repurposing in North America. The company receives a substantial number of batteries annually, equivalent to 250,000 EVs, and accounts for 90% of lithium-ion battery recycling in the region. With the launch of Redwood Energy, the company aims to focus on repurposing old EV batteries into modular energy storage systems for commercial use.
These repurposed batteries can be used in various applications, including independent energy storage systems for households or commercial ventures. They can even support energy-hungry data centers and be powered by renewable sources like solar or wind energy. This not only reduces the burden on the grid but also minimizes environmental impact by preventing the release of harmful chemicals into the environment.
According to research firm IDTechX, repurposing EV batteries can occur at different levels, from pack to cell level. While deeper disassembly incurs higher costs, it allows companies to select the best-performing cells for creating second-life battery systems. Redwood Materials ensures that recovered packs with meaningful energy capacity are converted into energy storage batteries, regardless of their original make or cell chemistry.
As the number of used EVs continues to grow, the ESS market faces the challenge of effectively repurposing batteries for second-life use. The global battery recycling market is projected to reach $52 billion by 2045, with the second-life battery industry expected to hit $5.2 billion by 2035. Redwood Materials estimates that over 100,000 used EVs will be retired from U.S. roads this year alone, underscoring the need for efficient battery repurposing and recycling.
In conclusion, the repurposing of EV batteries into energy storage systems holds immense potential for sustainable energy solutions. By giving these batteries a second life, we can reduce waste, minimize environmental impact, and contribute to a cleaner and more efficient energy ecosystem.

