Ford recently issued a recall for almost 12,000 F-150 Lightning trucks manufactured in 2023 and 2024 due to a potentially dangerous issue with the front suspension components. The problem arises from an improperly torqued ball joint nut, which could cause the suspension and steering components to come loose while driving, leading to a loss of steering control.
The recall was initiated after an incident where a brand-new F-150 Lightning veered into a highway barrier at 60 mph due to a missing upper control arm nut, causing the steering knuckle to separate. Following an investigation, Ford discovered that the nut on the upper control arm ball joint may not have been properly torqued during manufacturing, leading to the potential for lateral forces preventing it from seating correctly.
Owners of the affected vehicles, built between November 6, 2023, and February 12, 2024, will be notified by Ford starting in early February. Dealers will inspect the upper control arm ball joint nut and replace it, along with the knuckle assembly if necessary, free of charge.
If you own an F-150 Lightning from the affected production period, it is essential to watch out for symptoms such as looseness and lack of steering precision, steering shudders, or unusual noises from the front suspension. Some owners have reported experiencing steering judders that could not be resolved by tire adjustments, indicating a potential issue with the ball joint nut.
If you suspect your vehicle may be affected, it is recommended to visually inspect the nut behind the wheel in the wheel well. If you notice any looseness or improper seating, it is advisable to refrain from driving the truck until it has been inspected by a dealer.
This recall adds to a series of previous recalls for the F-150 Lightning, including one related to a battery bus bar nut issue that could result in a battery pack fire. As safety is paramount, owners should take prompt action to ensure the proper functioning of their vehicles and prevent any potential accidents. Stay informed and stay safe on the road.